Tag Archives: Manufacturing

7 Reasons to Choose UPM for Your Custom Injection Molding

Our team at Universal Plastic Mold has a long history of serving customers’ custom injection molding needs, and we continue to keep our standards high and be the best provider on the West Coast. Proper custom injection molding isn’t something that can be done just by any company. It takes added skill and commitment to superior services and end results, which got us thinking. What sets Universal Plastic Mold apart from other injection molding providers? Thankfully, the answer wasn’t hard to reach. If you’re wondering what keeps us at UPM at the head of the pack, here are the top seven reasons to choose UPM for custom injection molding services.

Superior Plastic Injection Molding

It’s taken us a long time to get here, and we only get better with age. See what makes us a leader in our industry, and why we’re the best choice for custom injection molding.

  1. Our Experience. Universal Plastic Mold has been in operation for over 50 years. That’s 50 years of fine tuning our processes, training our employees, and honing our product until we achieved the best result possible.
  2. Our Collaboration. At UPM, we strive to be a real business partner to our customers, so we spend a considerable amount of time carefully listening to our clients and ensuring we understand their needs, challenges, and goals. This approach has paid off, with us now having many customer relationships that have lasted through the years.
  3. Our Facility. The UPM facility is world class, with over 127,000 square feet of production and warehouse space, a location that’s close to all major retail distribution centers, cutting-edge technology, superior equipment, and positioning near Los Angeles, the U.S./Mexico border, and the Port of Long Beach.
  4. Our Level of Quality Assurance. Above all, we’re committed to genuine customer satisfaction. We maintain high quality standards through  the establishment, maintenance, and continual improvement of our ISO 9001:2008-certified, ISO/TS 16949-compliant quality management system.
  5. Our Reliability. UPM proudly staffs over 300 employees, is in operation 24/7/365, and is an all-in-one facility. This dedication is how we ensure our customers are properly taken care of.
  6. Our Eco-Friendly Commitment. It’s our mission to prove that we can serve our customers to their highest specification in a timely, cost-effective way without being a detriment to sustainability efforts. In fact, UPM is one of the largest producers of post-consumer recycled plastic products in the western U.S.
  7. Our Logistics & Lean Manufacturing. The UPM facility has fully-integrated inventory management and warehousing on site. Our lean manufacturing program eliminates hassles, reduces unnecessary spending, and simplifies shipping processes.

 

This is how we make getting quality custom injection molding easy for our customers. UPM is all about ease without sacrificing quality, and clearly we have what it takes to offer our customers superior service and a lasting partnership. For questions about our custom injection molding capabilities or to learn more about UPM, please call us at 1-888-893-1587 or visit us on our website.

How UPM Provides High-Quality Large Injection Molding

At Universal Plastic Mold, we’ve always had a strong commitment to our customers, and we continue to prioritize providing the best service possible. We’re well known for our large part injection molding capabilities, and we pride ourselves on being able to deliver the highest quality large injection molding. Our team has a lot to do with it, but one aspect of our success that often gets overlooked is our unsung hero: our facility.

Our UPM facility is world class, with 37 injection molding machines ranging from 200 to 2,000 tons that use the most state-of-the-art technologies, such as robotics, gas-assist, and water-assist capabilities. At over 127,000 square feet of production and warehouse space, we’re one of the largest injection molding manufacturers on the West Coast with high tonnage machines. Our facility plays an important role in us being able to provide exactly what our customers are looking for in a timely, cost-effective way, and we want them to be confident in what we can produce.

Here are just a few facts about our facility to prove what we’re capable of:

  • 100,000 square feet of manufacturing space
  • 25,000 square feet of warehouse space
  • 9 acres of space dedicated to UPM
  • Close to all major retail distribution centers
  • Complete overhead cranes (25-ton external) able to easily pick up molds
  • 12 bulk resin silos
  • 35 miles east of Los Angeles
  • 110 miles from U.S./Mexico border
  • Only 28 miles from Port of Long Beach
  • Geared toward direct shipment to major retailers, such as Walmart, Target, & Home Depot

Not only do we have the space, team, and technology to meet any large injection molding need, but we also can do it sustainably. The need for eco-friendly manufacturing practices is at its peak, which is why UPM continues to be on of the largest producers of post-consumer recycled plastic products in the western U.S. With our knowledge of environmentally friendly resin conversion, we help supply greener products, proving that plastic manufacturing can be advantageous to our customers without harming the environment.

Our facility is one of our greatest assets, one that keeps us capable of serving our customers the way they deserve. If you’re in need of quality, reliable large part injection molding, there’s no better partner than Universal Plastic Mold. For questions or to learn more about our large injection molding service, please call us at 1-888-893-1587 or visit us on our website.

Sustainable, Eco-Friendly Plastic Injection Molding at UPM

Creating products that are “green” is one of UPM’s top priorities. We take pride in staying green and supporting the environment with our choices. In the process of sustainable, eco-friendly plastic injection molding, we try to eliminate all tainted items by avoiding the mishandling the use of our plastic raw materials. Appropriate allocation of resources and knowledge maybe the key to our ability to keep our processes sustainable and kind to the environment.

Certified for Quality
Our company meets the highest standards for quality management. Our ISO 9001 certification confirms that we have been verified and that all our procedures meet or exceed industry standards. We are fully in control of all aspects of the quality management process, every step of the way.

Waste Reduction
We are an all-in-one facility that can handle complex assembly, packaging, and direct shipping locally. UPM’s lean manufacturing programs drives us to reduce waste and we recycle the excess plastic that is generated during the molding process. If done correctly, there will be no plastic waste generation whatsoever, allowing us to deliver products for a lower overall cost. Also, through our recycling initiatives, we’ve managed to salvage 100 cubic yards of box waste, making a huge difference in the whole operation.

Energy from Waste
UPMs power consumption has gone down dramatically due to vast improvements in mold technology and plant efficiency. The machinery used in our facility, just like home appliances, runs on electricity, so we managed to reduce our needs by using energy-from-waste technology. This reduces the cost of molding by 80% per kilogram of plastic and makes us a landfill-free facility.

Furthermore, plastic waste is eliminated from the molding process through the use of high-tech equipment. With better processing techniques in place, running simulation software and process modifications like hot-runner technologies and valve gates, we have managed to reduce the need to re-grind the waste generated, saving even more electricity.

UPM thinks green. From concept to market adoption, we are there every step of the way. As a corporation, we believe that it’s our responsibility to provide our clients with clean solutions that minimize waste while maximizing growth.

WSJ Blog Post Regarding Manufacturing and Job Growth

Here is a great post from the Wall Street Journal about how states with a solid manufacturing base are seeing job recovery. States like California who seem to have no interest in keeping manufacturing companies in the state are actually seeing jobless rates increase. UPM has seen several good, growing customers move out of state due to the ever rising costs of doing business here.

UPM can help offset may of the logistic costs of doing their manufacturing in Asia. If you take the total landed cost (freight, financing, inventory, tariffs, etc.) of a finished good and compare it to the cost of an injection molded, fully assembled product manufactured by UPM you will see the costs are typically the same or even a savings using domestic manufacturing.


http://on.wsj.com/Iapm2f

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